Month: June 2024

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What is the hourly output of shredder equipment and how to maintain it?

What is the hourly output of shredder equipment and how to maintain it?

2024.6.21

The hourly output of shredder equipment is closely related to its model, processing capacity, material type and output size. The following is a detailed answer to the hourly output and maintenance of shredder equipment:

The hourly output of shredder equipment

The hourly output of shredder equipment varies depending on the model and material type. Taking metal shredders as an example, a set of 1200 metal shredder equipment can produce 5 to 6 tons per hour. The hourly output range of double-shaft shear shredders (such as the GD series) is wider, ranging from 1-3 tons to 40-60 tons per hour.

Maintenance of shredder equipment

Maintenance of shredder equipment is essential to keep it running efficiently and extend its service life. Here are some key maintenance measures:

Timely inspection and cleaning: After work every day, the machine should be cleaned in time to check whether the screws are loose and whether the teeth, screens and other wearing parts are worn. Keep the inside and outside of the machine clean and avoid debris from entering the machine.

Add grease: The moving parts and bearings of the machine need to be lubricated and maintained. According to the instruction manual, add an appropriate amount of lubricating oil or grease regularly to ensure smooth operation, reduce wear and noise.

Clean the raw materials to be shredded: Carefully clean the raw materials to be shredded, and it is strictly forbidden to enter the shredder room where metal parts such as copper, iron, lead, and debris such as large stones are mixed. This helps protect the machine from damage.

Control the speed: Do not increase the speed of the shredder at will. Generally, the difference between the speed and the rated speed is 8%-10%. When the shredder is matched with a machine with higher power, pay attention to controlling the flow rate to make it uniform, not too fast or too slow.

Check the electrical system: Regularly check electrical components such as wires, plugs, fuses, etc. to ensure that they are intact. Be careful to prevent water and moisture from entering the electrical system to avoid malfunctions.

Safe operation: When operating the shredder, follow the safe operating procedures and use relevant safety equipment, such as gloves, goggles, earplugs, etc. Clear the blockage and jam in time to avoid accidents.

By following the above maintenance measures, you can ensure the efficient operation of the shredder equipment and extend its service life.

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Double-shaft shredder equipment performance

Double-shaft shredder equipment performance

2024.6.17

Double-shaft shredder is a common industrial equipment, usually used in waste treatment, recycling, metal processing and other fields. Its performance is mainly reflected in the following aspects:

Processing capacity: Double-shaft shredders can efficiently process various types of materials, including plastics, metals, wood, paper, etc. Processing capacity is usually measured by the amount of material processed per unit time, and can adapt to different production needs.

Shredding efficiency: The design and working principle of the equipment determine its shredding efficiency. Double-shaft shredders can quickly and thoroughly shred materials into smaller particles or fragments by alternating rotation and tearing of the two shafts, which is convenient for subsequent processing or recycling.

Energy consumption and operating costs: Modern double-shaft shredders are usually designed to be energy-efficient and can complete efficient shredding tasks at low energy consumption, thereby reducing operating costs.

Durability and maintenance: The equipment is usually made of wear-resistant materials, which can withstand long-term high-intensity use and reduce downtime caused by damage and repairs.

Safety: The shredding process involves high mechanical energy, so the safety of the equipment is particularly important. Double-shaft shredders are usually designed with safety protection devices and emergency shutdown systems to ensure the safety of operators and equipment.

In general, double-shaft shredders have become one of the indispensable and important equipment in the industrial field through their efficient processing capacity, low operating costs and good durability.

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The role of shredders in scrap metal recycling

The role of shredders in scrap metal recycling

2024.6.12

Shredders play a vital role in scrap metal recycling, and their functions include but are not limited to the following aspects:

Volume reduction: Scrap metal often exists in the form of large pieces or pieces, which can be processed into smaller pieces or sheets through a shredder, which helps reduce the volume and facilitates transportation and storage.

Improve recycling efficiency: The shredder can completely break down scrap metal, making it easier to be recycled and reused. By shredding scrap metal into appropriate sizes, the recycling efficiency during subsequent processing can be improved and energy consumption and resource waste reduced.

Resource reuse: Scrap metal processed through a shredder can be more easily melted, cast or reprocessed to produce new metal products. This helps achieve resource reuse of scrap metal and reduces the demand for raw materials, thus reducing the pressure on natural resources.

Environmental protection: The recycling of scrap metal helps reduce the amount of landfills and incineration emissions, and reduces pollution and damage to the environment. By effectively using shredders to process scrap metal, resources can be better recycled and the negative impact on the environment can be reduced.

To sum up, the role of the shredder in scrap metal recycling is multi-faceted. It not only helps to improve recycling efficiency and resource utilization, but also achieves the goals of environmental protection and sustainable development.

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